Skip to main content

Application example

Precise Presence Detection of Car Door Components

Titelbild

The task

Car door assembly involves accurately checking various small components like fastening clips, cables, hoses, and seals. To ensure flawless quality and functionality, it’s essential to verify the presence of each part using a reliable vision sensor.

The challenge

Detecting small components across a large field of view can be challenging. Optimal lighting for clear, high-contrast detection is difficult to achieve, especially for reflective or hard-to-illuminate parts.

Our solution

The VISOR® XE V50 Object AI offers advanced AI-powered presence checks during car door assembly. With the "Classification (AI)" detector, the sensor can quickly perform over 40 AI-driven inspections, without the need for complicated image processing. Simply upload sample images of the components, and the sensor takes care of the rest, optimizing the process for faster results.
As the sensor learns, it becomes more resistant to variations in lighting, component design, and processing conditions—ideal for handling reflective metal parts. The XE series’ powerful computing capabilities ensure fast, efficient multiple checks per image, while its ample memory supports up to 40 “Classification (AI)” detectors per job. Plus, the V50's high resolution guarantees precise detection of even the smallest parts on large components.

Your advantages

  • V50 variant ensures accurate detection of small components on large parts.
  • AI- powered detection of low-contrast parts
  • Fast, simple setup using sample images
  • Perform multiple inspections per image with XE series’ high computing power.
  •  Supports up to 40 "Classification (AI)" detectors per job

Recommended products for this application

VISOR® XE