The Task
In pharmaceutical production, precise traceability of medication batches is critical. An important part of this is reliably capturing DataMatrix codes on vial caps. These codes contain batch numbers, expiration dates, and product identifiers, which are vital for quality assurance, logistics, and regulatory compliance. The system must capture these codes accurately and consistently, even at high production speeds and under challenging conditions.
The Challenge
Reading DataMatrix codes on vial caps poses several practical difficulties. The varying surface properties of the caps—such as reflections or uneven printing—make it difficult to reliably recognize the codes. At the same time, the oftenhigh-speed production of filling lines demands particularly fast and error-free evaluation. Code quality can fluctuate due to the production process or handling of glass ampoules, adding another layer of complexity. Furthermore, the reading system must be intuitive and easy to integrate into existing production lines, enabling operating personnel to achieve optimal results without extensive training.
Our Solution
The VISOR® XE Code Reader is specially designed for the reliable detection of 1D and 2D codes, such as DataMatrix, in demanding production environments. Even when surfaces vary, reflections occur, or print quality fluctuates, it reads the codes on injection vials accurately and without errors, even at very high production speeds. Its powerful image processing guarantees short cycle times and maximum read rates, preventing production stoppages and scrap. The sensor is supported by the browser-based SensoConfig Web software, which enables easy setup and quick adjustment. Built-in wizards and automatic parameterization of lighting and focus mean optimal results can be achieved without in-depth image processing expertise. Product changes or line modifications can be implemented quickly with just a few clicks. The combination of powerful hardware and intuitive software delivers maximum process reliability, ease of use, and flexible integration into existing pharmaceutical production lines.
Your Advantages
- Reliable reading of DataMatrix codes even with reflections, varying print quality, or high production speeds (up to 1,500 codes/minute)
- Large field of view with a single sensor, variable optics options, and versatile interfaces for easy integration into any production line
- Setup directly in a web browser on a smartphone, tablet, or PC, without additional software installation
- Platform-independent: Android, iOS, Windows, macOS
- Wizard streamlines setup and saves time
- Automatic adjustment of brightness and working distance
- Optimization tips forsensor mounting
- Automatic detection and configuration of all common code types
