PC-based vision systems and vision sensors are regarded as powerful solutions for industrial image processing that each fulfill different tasks: While PC-based vision systems offer the highest flexibility and computing power thanks to modular components, vision sensors stand out as a compact, economical solution for many common inspection, testing or positioning tasks.
The innovative machine-vision sensors from SensoPart are a smart alternative to conventional vision systems in many cases: With their compact design, AI-supported features and intuitive operability, they are able to deal with many typical tasks more efficiently.
What distinguishes vision sensors from
PC-based vision systems
PC-based vision systems and vision sensors are important technologies with different strengths in the field of industrial image processing:
PC-based image processing systems
PC-based vision systems are complete solutions for image processing that consist of separate, configurable components, such as cameras, illumination and software. The modular architecture provides maximum flexibility and adaptability for individual demands. That means image processing systems are well suited for specialized tasks in the areas of sorting and classification, quality assurance and assembly inspections. However, the systems require complex setup and a high level of specialized knowledge.
Vision sensors
Vision sensors integrate the camera, illumination and software in a single compact unit. These all-in-one solutions an be put into operation quickly, are easy to integrate and require no complex installation or expertise to operate. Thanks to embedded vision, artificial intelligence, and deep learning, our VISOR® products bring powerful industrial image processing directly into the sensor. This enables applications that previously required PC-based vision systems. They are ideal for standard applications such as object detection, code reading and presence detection.
Vision sensors are a cost-effective and efficient alternative to more complex image processing systems. Their compact design and intuitive operation make them exceptionally easy to integrate and put into service. Consequently, they are the ideal choice for businesses that want to benefit from the advantages of industrial image processing without high investment costs and excessive time and effort.
Use cases for image processing systems – and our alternatives
PC-based vision systems are often still considered indispensable for complex tasks in industrial image processing. Today, however, vision sensors can accomplish many applications just as efficiently – and do so more easily and at significantly less cost. With the VISOR® family, SensoPart offers powerful sensor solutions that deliver the functionality of a vision system, but are easier to integrate and operate.
PC-based vision systems:
Many companies use PC-based vision systems to inspect surfaces, detect defects, and perform measurement tasks to identify manufacturing defects and other irregularities.
Our alternative:
With the VISOR® Object sensor for object detection, you can identify surface-related problems with precision. With their powerful detectors, precise alignment and rapid processing speed, our sensors are able to automatically detect even the smallest deviations, such as distorted parts, without the setup effort required by a complete PC-based image processing system. Use becomes exceptionally easy with the VISOR® Object AI: This AI-supported vision sensor can be configured in only a few steps and delivers consistently reliable results even when faced with greatly varying products or processing conditions. No prior knowledge in image processing is required.
PC-based vision systems:
Vision systems provide very exact detection and evaluation of object data. They enable tasks such as detection, alignment and positioning of components with the highest accuracy. Yet, depending on the design, they require several components and special system integration – which means additional time and effort for standard applications.
Our alternative:
The VISOR® Robotic offers a compact, intelligent solution for precision positioning tasks. With its integrated target mark technology, it delivers exact 3D object positions in no time, making it ideal for robot-supported applications – without the effort for integration and the system complexity of modular vision solutions. Using robot-guided calibration methods such as hand-eye and base-eye calibration, this sensor can be set up quickly and exactly. The simple handling, flexibility and seamless integration with common robotic systems make the VISOR® Robotic an exceptionally user-friendly solution for robotics applications in industrial automation.
Technological strengths of our integrated vision sensors
- Ready to use in no time: Vision sensors are compact all-in-one solutions that combine camera, illumination and software in a single device and are ready for use immediately with no additional hardware.
- Cost-effective: Modern industrial tools offer the precision and functionality of a vision system at a particularly attractive cost-benefit ratio, especially for standardized tasks.
- Easy to integrate: With their intuitive software and minimal installation effort, the sensors can be seamlessly integrated into existing systems and configured quickly – even with no in-depth expertise.
- Flexible and scalable: The products in our VISOR® series are adaptable to your current requirements and can be enhanced as needed with no difficulties.
- Broad range of applications: From code reading to presence detection for objects – vision sensors fulfill numerous tasks efficiently and reliably.
- User friendly: Easy operation and intuitive configuration make vision sensors the ideal choice for businesses that want to optimize their processes with no hassle and with minimal training requirements.
Whether a PC-based vision system or a vision sensor is better for your application depends on the individual requirements. For highly complex tasks with many variables, modular vision systems offer the best adaptability. For standardized automation tasks, vision sensors are often quicker to implement and more cost-effective. With its broad range of features, including intuitive operation and processing directly in the device, the VISOR® combines the advantages of both approaches – as a practical and economical solution for many applications.
Discover our portfolio
Sensors from SensoPart combine precision and economic efficiency, making them the ideal solution for companies that want to make their processes efficient and more cost effective. See for yourself how powerful our intelligent VISOR® SensoConfig software is: It is easy to set up, intuitive to operate and takes your automation to the next level – future-proof and tailored exactly to your needs.
Any questions about our products?
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