检查(AI)

In automated automobile production, it is important to check whether the correct fuel hoses and clamps have been installed. The components are to be checked with the aid of a vision sensor.

In automobile manufacturing, the switches on the dashboard vary depending on the vehicle model.
To ensure that the correct switches have been installed in the correct vehicle, a vision sensor should carry out a type check.

In many applications, connector harnesses with colour-coded pin positions are used to make electrical connections between different components.

Checking the correct position of a connector

During the assembly and production of electronic parts, connectors must be attached to printed circuit boards, and wires or cables are inserted in the connectors.  The aim of the application is to check whether a connector has been fully inserted into the socket.

During final product control, it is to be checked that the products have a uniform appearance. The aim of the application is to guarantee the correct position of adhesive labels on packaging so that the products appear identical on the sales shelf.

During final product control it is checked that the products are correctly sealed. The aim of this application is to check that closures are fully sealed so that products cannot leak during transport. 

Test tubes must never be mixed up in laboratory automation. The aim of the application is to check the color of test tube lids in a carrier and send the results to the control system to avoid mix ups. 

When manufacturing ball bearings, it is vital to know that the bearing has the full number of balls. The aim of the application is to inspect a ball bearing after assembly to ensure it is complete.

During assembly, it is frequently necessary to align two metal sheets as close as possible in the joining process in order to guarantee a good weld seam. The aim of the application is to determine the gap between two metal sheets and to transfer the measured value to the control system. 

Punched, milled or cut holes in metal sheets are checked for dimensional accuracy during assembly. 

During the assembly, packaging and production processes in different sectors, parts must be collected from trays for individual work steps. 

When assembling vehicles, sheet metal parts and / or plastic parts must be connected to one another. These are often assembled with clips which the parts are screwed or plugged together.

保护外部电气连接和冷却液管道需要手动应用保护帽。如果没有保护帽，可能会发生与高压连接的意外接触或损坏以及污染，因此必须对其存在进行监测。

电池组的最终标签需要手工贴上安全和识别贴纸。不正确或定位不准确的标签可能导致对电池组的误解或误用，因此有必要对标签进行核查。

电池组装配所需的螺丝数量被储存在一个料仓进料系统中，并相应地从那里送入拧螺丝系统。为了顺利生产，重要的是传感器能检测到错位的螺丝，只有那些处于正确位置的螺丝才能被送入拧紧系统。

在整个生产过程中，会产生大量的数据，这些数据必须被监控和检查。操作员必须能够方便地咨询、管理和评估这些数据，以确定和实施对工艺的任何必要修改。

在电池组内部有一些线束，需要用紧固夹子来固定。如果不能正确地接合夹子，就会导致电缆损坏或在随后的驾驶操作中发出嘎嘎的声音。

在涂抹润滑剂的过程中，高精度是最重要的。然而，偶尔会出现轻微的不规则现象，这可能会影响到生产过程。因此，在早期阶段发现潜在的错误是很重要的。

不管是自动还是手动接线，都有必要检查连接器的锁扣。闩锁不当的连接器会引发后续的缺陷，并且由于电池组的设计而无法纠正。