组装 & 搬运

In many applications, connector harnesses with colour-coded pin positions are used to make electrical connections between different components.

Checking the correct position of a connector

During the assembly and production of electronic parts, connectors must be attached to printed circuit boards, and wires or cables are inserted in the connectors.  The aim of the application is to check whether a connector has been fully inserted into the socket.

During final product control, it is to be checked that the products have a uniform appearance. The aim of the application is to guarantee the correct position of adhesive labels on packaging so that the products appear identical on the sales shelf.

Vibration spiral conveyors can be used for sorting, conveying and transporting a wide variety of small parts and connecting elements.
Springs, screws, nuts, pins, washers, caps and special elements are sorted and made available for automatic further processing. Different batches with different springs can be processed in a vibratory bowl feeder. Getting the wrong springs down the line will result in rejects and/or machine damage. A vision sensor is used to ensure that the correct spring type is fed.

During final product control it is checked that the products are correctly sealed. The aim of this application is to check that closures are fully sealed so that products cannot leak during transport. 

A central element of modern intralogistics are automated high-bay warehouses. They enable fast storage and retrieval as well as optimal use of the storage space. Small parts and spare parts can be ideally stowed away in containers or boxes.
Precise positioning and reliable control are crucial for the automatic compartment allocation of the shelves - otherwise collisions and thus major property damage can occur. An optical sensor should check the occupancy status of the shelf compartment: empty, single, or multiple occupancy

During assembly, it is frequently necessary to align two metal sheets as close as possible in the joining process in order to guarantee a good weld seam. The aim of the application is to determine the gap between two metal sheets and to transfer the measured value to the control system. 

Punched, milled or cut holes in metal sheets are checked for dimensional accuracy during assembly. 

Painting is an important step in automobile production, which not only fulfills aesthetic but also functional aspects. In this step, the body of the vehicle is coated with paint. An important part of the overall process is the position control of the various body parts after drying with the help of an optical sensor. To do this, all car body components such as the bonnet, trunk lid, and doors must be closed in order to move on to the next step, the assembly.

During the assembly, packaging and production processes in different sectors, parts must be collected from trays for individual work steps. 

When assembling vehicles, sheet metal parts and / or plastic parts must be connected to one another. These are often assembled with clips which the parts are screwed or plugged together.

In production, components, e.g. sheet metal parts, must be identified. During assembly processes, there is a risk of mixing up similar components. The identification of an incorrect part after installation can have costly consequences

In production, components must be identified. There is a risk of confusion between similar components during assembly. High costs can be incurred if the wrong component is identified after installation.

壳体的上部必须用螺丝固定在壳体的下部。要做到这一点，传感器必须检测外壳顶部的螺丝孔的位置。

在生产过程开始时，会添加各个组件，例如无线螺丝刀的外壳部件。这对于不同系列的零件来说是一个挑战，确保敏感性的零件表面不能因错误的操作而被损坏。

在此工作步骤中，会下降到以毫米为精度， 因此在加注润滑剂时不会出现拖拉或拖尾现象。一方面，润滑剂的施加必须精确且数量足够， 以确保正常工作。

电池组装配所需的螺丝数量被储存在一个料仓进料系统中，并相应地从那里送入拧螺丝系统。为了顺利生产，重要的是传感器能检测到错位的螺丝，只有那些处于正确位置的螺丝才能被送入拧紧系统。

电池组装配所需的螺丝数量被储存在一个料仓的进料系统中，并从那里分别送入螺丝系统。为了后续控制螺丝的正确位置，必须在进料系统的特定位置检测到它们，以提供一个触发信号。

在每个生产过程结束时，都会检查制造质量。通常，该过程是在专门开发的测试站中自动完成的，要将完成的无线螺丝刀插入其中。

在整个生产过程中，会产生大量的数据，这些数据必须被监控和检查。操作员必须能够方便地咨询、管理和评估这些数据，以确定和实施对工艺的任何必要修改。

泄漏测试是电池组的最后生产步骤之一。所谓的吸枪必须被精确地引导到气体检查的特定位置。

在拧紧无绳螺丝刀的半壳体时 ，必须注意很多参数-从螺钉顺序到 各个螺钉的不同扭矩。另外，由于组件进料的变化，该处理步骤会变得更加困难。

在涂抹润滑剂的过程中，高精度是最重要的。然而，偶尔会出现轻微的不规则现象，这可能会影响到生产过程。因此，在早期阶段发现潜在的错误是很重要的。

在拧紧无绳螺丝刀的半壳体时 ，必须注意很多参数-从螺钉顺序到 各个螺钉的不同扭矩。另外，由于组件进料的变化，该处理步骤会变得更加困难。

电池模块必须被拧到外壳的下部。螺丝孔通常位于机械装置的下方，而机械装置又有一个开口。传感器要用来检测下面的螺丝孔的位置。

在电池组的组装过程中要处理大量的螺丝。仓库进料系统被用来储存这些螺丝。为了避免生产中断，必须及时了解螺丝需要补充的情况。

除了在通用托盘中进料外，还可以通过使用进料器进料到料仓中来实现高度的灵活性，尤其是在运输诸如机械零件之类的小零件时。在大量单个零件以散装货物的形式提供时，它们的几何形状和批量大小可能发生变化。